Project Management of Serial Production Launch

The course  Project Management of Serial Production Launch  is aimed at understanding the basic phases of product development and the start of mass production.

  • Under the guidance of an experienced lecturer, participants apply the content mainly with the help of  simulations and examples from practice.
  • Top lecturers  with experience and experts in their field.
  • High degree of satisfaction  of course participants .

The form of realization of the course is  face-to-face or online (or both forms) .
The working methods used in the training programs are chosen in such a way as to ensure interactivity, adapt the content to the needs of the participants and  prioritize the transfer of knowledge into practice .

  • Understanding the basic phases of product development and the start of series production in accordance with the requirements of VDA2, PEP/PDP (Product Development Process) and APQP/PPAP.
  • Get an overview of the methods used in the individual phases of the start of serial production.
  • Get to know the typical elements of project management of serial production ramp-ups.
  • Understanding how to create a project plan for the start-up of serial production depending on the size of the start-up.

Start-ups of serial production in different environments

  • Start-ups in discrete production.
  • Start-ups in continuous and batch production.

The basic phases of product development and the start of series production

  • Definition of products and customer requirements.
  • Concept competition and initial product design.
  • Detailed product designs and choice of production location.
  • Preparation of production sites.
  • Selection of suppliers.
  • The first prototypes.
  • Pre-series and zero series.
  • Transition to a standardized process.

Elements and methods used at the start of serial production

  • A brief overview of elements from the development phase.
  • Necessary elements and methods at the start of mass production.
  • Continuity between the development phase and the start of series production.
  • Optional elements and methods at the start of serial production.

Project management during the start of series production

  • Role in project management and departmental responsibilities.
  • Stage gatas and their content.
  • Milestones and their content.
  • Work packages.
  • The inclusion of individual elements and methods within the project management of the start-up.

Typical project plans for mass production start-ups

  • PEP – Produktentstehungsprocess (PDP – Product Development Process) in automotive.
  • Comparison with VDA 2.
  • Medium-sized start-up projects – which steps must be preserved.
  • Small start-up projects.

Agile management methods in start-up projects

  • Waterfall vs. agile approach.
  • Agility options.
  • Agility pitfalls during attacks.
  • How to find balance.

Course participants have the option of subsequent application support in the form of individual consultation with the lecturer. The recommended range is 2-3 consultations.

The price for one application consultation with a lecturer (1 hour) is EUR 150 + VAT.
Application consultations are carried out online.

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